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Sur Ron “Trail” 12000W ASI BAC4000 Controller +5 Speed Tunable Display + 60v 63Ah + Charge Adapter

£2,499.00 (price including VAT)

Sur Ron “Trail 12000W” ASI BAC4000 Controller + Display + 60v 63Ah

 

4 in stock

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Description

Sur Ron “Trail 12,000w” After Market Kit (no bike)

ASI BAC4000 Controller + Display + 60v 63Ah Battery

Loom, Display, Mounts, Fully Assembled and Programmed “Plug n Play”

Our latest and improved fully motor protected upgrade!!!

This is truly plug n play
All taxes and import duties paid and free UK shipping

5 power modes, power tuneable display

Can be used on normal battery with small performance increase, or huge increase used with this 60v 63Ah battery

Power sets up to 12,000W approximately 2.3 times the distance of a standard battery used in mode 3 (more powerful than a standard bike)

NO PROGRAMMING NEEDED!!

Sorry no EU or  International shipping

Light up your bikes performance with this massive upgrade designed to loads more performance and super long range. massive acceleration and top speed improvements. This is our CEO’s personal favourite for trail riding, with enough power to spin up the back wheel when riding hard. This upgrade will also work with a standard unmodified or Bypassed battery, both giving  performance upgrades.

We listened to our customers and improved and changed things as this product evolved. We originally started this project in January 2020. That’s months of learning and evolving just on this one project. Our latest program has been revised to include MORE power, improved thermal roll back for motor protection, no problems with up hill starts or roll backwards stalls, no cutting out, extra water proofing and higher grade materials used.

The acceleration is greatly improved over standard. Remember when your buying this kit, it was only us and one other business (ERT) that created this product for the Sur Ron. Others have copied, but NO ONE can compete against the quality of these kits.

ASI BAC4000

This controller can take battery swaps ranging from the standard untouched Sur Ron battery at power level 3, a fully bypassed battery at power level 4 (burst) and full 12kw on power mode 5.

The controller now features a full working display showing: speed, power, battery charge, date and trip. Set with 5 power levels as default that can be flicked at the touch of a button on the fly (just your thumb, no gloves off or stopping). Can be used like a gearbox to slip up and down the power levels (5 levels set as our default) to suit your terrain and riding style. Our latest display can have each of the 5 power levels independently tuned by you to your power tastes (overall power can not be turned up without a one off free remote session).

The controller comes fully potted and with all leads and looms fitted and waterproofed. The mounts are in place, 3D printed with the addition of protective “Wings”.

Power levels:

  • 5 power levels slowly increasing from very low to full power.

Unleash more performance and range with correct gearing.  Higher gears (smaller rear sprocket) does not mean higher top speed. Over labouring the motor with the wrong gearing costs top speed, acceleration and range.

A fast efficient spinning electric motor goes better – simple!.

Controller Feature Set

  • FOC (Field Oriented Control)
  • Improved torque throughout the rev range.
  • Higher RPM compared to the stock controller.
  • Silky smooth throttle control and responsiveness, like a fine adjustable knob on a light switch.
  • Improved efficiency due to FOC algorithm, premium internal components within the controller (like the mosfets) which increases efficiency while reducing heat losses.
  • Loom
  • Mounting Kit
  • Install Instructions
  • Display

Displays

Others copy, we improve and change. The old APT display (as used by everyone else) had a tendency to steam up on a hot day if  the  bike had been washed with a hose or exposed to very heavy rain.  So guess what? We went to another display manufacturer and had another display developed just for us. We are the only Sur Ron kit that now uses our dedicated display. Its got our programming and logo on it, so lets see how long before we are copied again (PS, its really good to use!)

There is no actual need to to reset the display between voltages however, the battery status will show incorrectly if you do not. This is a simple few button press in the settings.

The important factors to remember are:

On a Sur Ron “Bypassed” Battery. The battery if full at 67V and dead at 48v.  However you will not be able to charge your battery if you go below 54V. This does not harm the battery but you will need to use our “Recovery Charger”  if you want to get around 30% more range than a standard Sur Ron battery: https://www.electroncycles.co.uk/product/sur-ron-recovery-charger-for-bypass-mod-flat-battery/

On a Sur Ron standard Battery the battery if full at 67V and empty at 54v.  The BMS in the battery will stop your battery from draining too far. In reality there is very little gain on running a standard Sur Ron battery with this controller.

Sur Ron 60v Long range “Direct Swap” Battery 63Ah

16S13P 63Ah Panasonic 21700

UK Warranty

Now in a Tough Protective Stainless Steel case powder coated black !

Light weight Powerful and only 18 KG! Fully Protected by Blue Tooth BMS

Designed to run on the standard Sur Ron bike as a direct swap in battery, increasing the range over 200%

Use your standard controller (no real power increase – just range) or swap out your controller and set it to 12000W and phase at 400A.  The battery is very similar in design as its faster 72V brother, but using a different cell and configuration to give maximum range without being crazy tall. We have given this battery a huge range. Perfect for trail riding or long distance commuting.

These are designed to go straight into a standard bike with X controller or for bikes that are set at 120000W 400A phase.

High Power Sur Ron Battery 16S13P 60v 3780Wh 63Ah Panasonic 21700 cell (4800 mAh  per cell), with ANT bluetooth BMS (works on IOS and Android for cell monitoring) designed to fit inside the Sur Ron battery compartment utilizing the existing battery tray. The Cells are genuine branded cells specifically designed for large capacity storage and reliability. Other inferior cells used in cheaper packs simply can’t deliver like these. If you think the cost is high, these batteries have 208 cells that retail in the UK for around £7 each! not including: BMS, fabrication and shipping taxes.

The whole battery is fitted in handmade stainless steel case designed to handle those inevitable and hopefully not painful “Offs” with hard off road rides and giving masses more protection. The casing is powder coated inside and out.

Specifications.

16s13p Panasonic  21700.
Bluetooth ANT BMS (only to be used by the customer for cell monitoring).
Each cell with additional individual wrapping for added protection.
Additional layers of fiber board, Kapton tape, heat shrink with internal/external powder coated stainless steel sealed box to give maximum protection and insulation.
Double sandwich configuration using 0.2mm pure welded nickle sheet.
An integrated handle for lowering the battery in and out.
Integrated lifting strap.
Charging port via an XT60 connector with a free adapter to go straight onto your original Sur Ron charger.
To get full range, you will need to purchase our 60 V charger or our recovery charger. the standard SR charger can only go as low as 54V  yet the battery can go as low as 48V
The main battery to controller connectors we use are the same type as used by Sur Ron to keep everything compatible. This allows you to swap your standard battery back should you wish.
Battery is in a super tough hand built stainless steel case designed to keep your battery safe in an accident and waterproofed, except for immersion or direct jet washing at the cable exits. although live terminals will short). Designed to fit straight into the bike and maximize the whole battery compartment (the hatch bolts need swapping out with longer bolts that we supply – 2 minutes and simple). No movement- no rattles!
No new charger required, just use your Sur Ron charger!!!!!
From our tests, not all Sur Ron frames are exactly the same. Sur Ron recently seem to have let their quality control down a bit. On our mark two prototype (pre releases) we suddenly found that our case did not fit in the 4th bike we tested it in.  Sur Ron had not cleaned the battery compartment frame welds. We then went back to the drawing board and re-designed the case.
The new and for sale case has fitted all 4 test bikes. Its a snug and tight fit to maximize the cell capacity and keep the battery as low as possible. It is very slightly possible that there is another bike out there with poor welds. In this case there is a very small possibility that your bike welds will need cleaning up with a Dremel/grinder, although with this latest design we have not found this in over 50 installs. This is a simple job and causes no damage to the bike. I would like to make the point clear that we do not expect this to be needed by 99.9% of our customers as the battery should slot straight in.

Please ALSO note, these are genuine new cells and made up into a complete battery specially designed by us, built at our oversees  factory or here in the UK by our dedicated battery builders. We simply can’t buy a single battery.  Thanks to Paypal fees, shipping and taxes the markup is minimal!

When connecting the battery to the bike and to avoid a spark, turn the red trip switch on the bike to off.

Charging: First time charging is VERY important. Always connect the charger to the battery with the charger powered up from the mains. This will stop a “Connection Spark”. The battery needs a “Balance Charge” on first charge. Please charge for 12 hours first time.

Please note, charger is not supplied but can be found here:+https://www.electroncycles.co.uk/product-category/batteries/

* Warranty is for 6 months from date of purchase. Due to the nature and use of these devices (off road) warranty is limited to 6 months from date of purchase. Any damage the result of water ingress and/or alterations may void warranty. This includes shortening of cables and changing connectors. It is the owners responsibilty to protect against water ingress and not use in unaccepatable or very wet conditions or to use direct water from a hose/washers.

Please note, Lithium batteries are considered hazardous and due care and attention should be taken. Although these cells are in wide use, and professionally manufactured in a purpose built factory; because of the power of the battery, we strongly recommend that precautions are taken. We do not recommend charging inside the family home and charging should be supervised. We take no responsibility for misuse. These batteries are thoroughly tested (full discharge and charge cycles at the manufacturing stage and also pre-delivery). These are not DIY or amateur built devices.

Fitting Services (highly recommended)

We now offer a fitting service in different location around the county.

Each location has different working patterns.

Generally the bike will need to be dropped of at prior arrangement and collected one working week later.

Price £229 through the website of which £200 paid direct to fitter and not included with the original controller purchase.

Current fitting locations are:

North Devon (Barnstaple)

North Wales (Holywell)

Maidstone (Kent)

Watford (Hertfordshire)

South Coast (Portsmouth)

Mansfiled (Notts)

Manchester

Liverpool (weekends only – Hyton)

Self Fitting:

We will include a 14 page illustrated set of instructions however, we do strongly advise for one of our fitters to install. We do make the assumption that if your fitting this kit yourself, you know what you are doing. All kit leaves here tested and working. Think of it like this. You buy a motor from Honda, Suzuki etc and fit yourself. You would not expect Honda to talk you through the fitting. We will not give support outside of Monday – Friday normal business hours.

This is a plug and play system, but we now believe there are at least three slightly different versions of the Sur Ron Lightbee motor. This can cause some minor issues. Because of this we now include 1 hour free remote support during our working hours (9am – 5.30pm Mon-Friday). We strongly advise that you factor in our working hours when fitting. We will not give support outside these hours. To give remote support you will need either a media phone/note pad and a good internet connection.

We do not warranty damage caused from your fitting. Every kit is bench tested before leaving our premises.

We give UK support!!!!

* UK Warranty 

Our warranty is limited to 6 months from time of purchase. Due to the use and the nature of this device (Off-Road) and the potential excess  exposure to: water, rain, mud and the possibility to sustained high powered use/abuse, we do not warranty controllers that show signs of damage, excess heat or water penetration. The controllers are fully bench tested working with a full working motor before leaving our premises. Any damage caused by your installation is not covered by our warranty. We highly recommend the use of one of recognized fitters where installation is fully covered.

Warranties are not transferable.

We reserve the right to slightly modify or change this product without notice.

Bike not included.

 

Disclaimer:

Buyer releases Electron Cycles or any person trading on or behalf of the business known as Electron Cycles from any liabilities, therein known as Electron Cycles (expressed or implied, arising by law or otherwise) that may occur from the use of products sold by Electron Cycles and purchased by Buyer. These products are being sold for “Off Road/Competition Use” only and may be used only on two wheel vehicles (bicycles, electric bicycles, two wheel electric powered vehicles) used solely for “Off Road/Competition” (off-road being defined as a private land with land owners permission and not public highway or byway). The Buyer also recognises that Lithium batteries are classed as hazardous and should not be: stored, used, charged in place, facility any area that is not fire proof or safe to do so. That batteries should not be taken into the family home, office, workplace or school place. No other applications are intended or implied. The Buyer of this product sold or provided by Electron Cycles acknowledges and agrees that the Seller disclaims any warranty and expressly disclaims any liability for personal injury or damages or any damages to vehicle, expensed occurred, personal property or third persons. Electron Cycles will uphold the warranty of the manufacture of the product sold for a period of six months from date of purchase from manufacturer defect. In the event a manufacturer’s warranty exists, it is agreed and stated that under no circumstances shall the seller or manufacture be liable for any labour charged or travel time incurred in diagnosis for defects, removal, or reinstallation of this product, or any contingent expenses.

 

 

Additional information

Weight 18 kg
Dimensions 50 × 28 × 35 cm